20 Jan Please see attachment 5? Attached are documents that can help. Also the work needs to be word document with calculation being
Please see attachment 5
Attached are documents that can help. Also the work needs to be word document with calculation being shown.
Using the Beggs and Brill model, find the length of pipe between the points at 1000 psia and 500 psia with the following data in both vertical and horizontal cases. Compare the results for the flow pattern, liquid hold up and the pipe length in both cases. The flow and PVT data at average T and P conditions are given as:
QO=400
GLR=500 scf/STB Qw=600 bbl/D (STB/D) API=22
Gas gravity= 0.65
D= 1.995 in Bo=1.063 Rs= 92 scf/STB Z=0.91
μL= 17 cp
μw= 0.63 cp μg= 0.013 cp σL= 30 dyns/cm σw= 70 dyns/cm
,
2 Phase Fluid
Two Phase Flow – Beggs & Brill Method | ||||||||||
CheGuide.com | Line Number | P-10001 | ||||||||
Chemical Engineer's Guide | Description | Feed Pipe | ||||||||
Date | 30-Aug-15 | |||||||||
User Input | By | CheGuide | ||||||||
Pipe Data | Metric | English | ||||||||
Inner Diameter | 50.67 | mm | 1.995 | inch | ||||||
Pipe Roughness | 0.00180 | mm | 0.000071 | inch | ||||||
Pipe Length | 100.00 | m | 328.084 | foot | ||||||
Flow Direction | uphill | |||||||||
Pipe Inclination angle | 90 | ° with horizontal | ||||||||
Gas | ||||||||||
Flowing Temperature | 32.2 | Deg C | 90.00 | Deg F | ||||||
Inlet Pressure | 119 | bar | 1719.7 | psi | ||||||
Volumetric flowrate | 9.0 | m3/h | 5.31 | ft3/min | ||||||
@ Standard Conditions | 944.9 | Nm3/h @ 1 atm, 0°C | 587.6 | SCFM @ 14.7 PSI, 60°F | ||||||
Density | 141.3 | Kg/m3 | 8.823 | lb/ft3 | ||||||
Viscosity | 0.020 | cP | 1.34E-05 | lb/ft.s | ||||||
Liquid | ||||||||||
Volumetric flowrate | 4.75 | m3/h | 20.916 | US gpm | ||||||
Density | 613.8 | Kg/m3 | 38.320 | lb/ft3 | ||||||
Viscosity | 0.500 | cP | 3.36E-04 | lb/ft.s | ||||||
gas/liquid Surface tension | 28.0 | dyne/cm | ||||||||
Results | ||||||||||
Flow pattern map | Intermittent | |||||||||
Pressure drop due to head | ||||||||||
Holdup volume fraction, EL(0) | 0.462 | 0.462 | ||||||||
Inclination correction factor, β | 1.055 | 1.055 | ||||||||
Inclined holdup v.f, EL(θ) | 0.487 | 0.487 | ||||||||
Mixture density | 371.61 | Kg/m3 | 23.20 | lb/ft3 | ||||||
DP due to Head | 3.64 | bar | 52.85 | psi | ||||||
Pressure drop due to friction | ||||||||||
Friction factor ratio | 1.445 | 1.445 | ||||||||
No Slip Reynold's Number | 157713 | 157713 | ||||||||
No Slip friction factor, fNS | 0.0042 | Fanning | 0.0042 | Fanning | ||||||
Two phase firction factor, fTP | 0.0060 | Fanning | 0.0060 | Fanning | ||||||
DP due to friction | 0.26 | bar | 3.77 | psi | ||||||
Total pressure drop | 3.90 | bar | 56.62 | psi | ||||||
Correction due to acceleration | 0.989 | 0.989 | ||||||||
Corrected Total Pressure drop | 3.95 | bar | 57.23 | psi | ||||||
Pressure drop / Length | 3.95 | bar / 100 mt | 17.44 | psi / 100 ft | ||||||
Calculation (In English Units) | ||||||||||
Area of Pipe | 0.0217 | ft2 | ||||||||
Gravity constant, g | 32.174 | ft/s2 | ||||||||
Liquid | Gas | |||||||||
Flowrate | 0.0466000002 | ft3/s | 0.08855 | ft3/s | ||||||
Superficial Velocity | 2.147 | ft/s | 4.079 | ft/s | ||||||
Weight Flux, G | 82.26 | lb/ft2.s | 36.0 | lb/ft2.s | ||||||
Mixture Velocity, Vm | 6.23 | ft/s | ||||||||
Liquid Hold up, CL | 0.345 | |||||||||
Froude Number, Fr | 7.25 | |||||||||
Mixture Viscosity, µm | 1.25E-04 | |||||||||
Mixture density | 18.99 | lb/ft3 | ||||||||
Flow Pattern Map | Check Flow regimes | |||||||||
L1* | 229.1043 | Segregated | FALSE | |||||||
L2* | 0.0128 | Intermittent | TRUE | |||||||
L3* | 0.4691 | Distributed | FALSE | |||||||
L4* | 652.8663 | Transition | FALSE | |||||||
Selected flow regime | Intermittent | |||||||||
Hydrostatic pressure difference | ||||||||||
Liquid Holdup Volume Fraction Horizontal Flow EL(0) | ||||||||||
Segregated | 0.4926 | A | -14.85 | |||||||
Intermittent | 0.4619 | B | 15.85 | |||||||
Distributed | 0.5077 | |||||||||
Selected | 0.4619 | |||||||||
Check for if greater than CL | 0.4619 | |||||||||
Liquid Holdup Correction Factor | ||||||||||
Liquid velocity number, Nvl | 4.50 | Flow direction option menu | uphill | |||||||
Correction factor, β | downhill | |||||||||
Uphill Flow | ||||||||||
Segregated | 1.0669 | |||||||||
Intermittent | 0.1844 | |||||||||
Distributed | 0.0000 | |||||||||
Downhill Flow | ||||||||||
All Flow regimes | 0.7380 | |||||||||
Selected | 0.1844 | |||||||||
Check for negative values | 0.1844 | |||||||||
Inclination angle, θ | 1.57 | radians | ||||||||
B(θ) | 1.055 | |||||||||
Liquid Holdup EL(θ) | EL(0) | β | B(θ) | EL(θ) | ||||||
For Transition flow | -1.9257006375 | Segreg. | 0.4926 | 1.0669 | 1.319 | 0.650 | ||||
Selected for transition flow | 0.3448 | Intermit. | 0.4619 | 0.1844 | 1.055 | 0.487 | ||||
Selected Liquid holdup | 0.4874 | |||||||||
Two phase density | 23.20 | lb/ft3 | ||||||||
DP due to hydrostatic head | 52.85 | psi | ||||||||
Pressure drop due to friction loss | ||||||||||
Friction factor ratio | ||||||||||
y | 1.4517 | |||||||||
ln(y) | 0.3727 | |||||||||
S | 0.3680 | |||||||||
S final | 0.3680 | |||||||||
Friction factor ratio, fTP/fNS | 1.4448 | |||||||||
No Slip Reynolds number | 157713 | |||||||||
Friction factor estimate using Colebrook White equation | ||||||||||
Epsilon / D | 3.6E-05 | |||||||||
Re | 157713 | |||||||||
Iteration | 1 | 2 | 3 | 4 | 5 | 6 | ||||
f | 0.0004 | 0.0261 | 0.0159 | 0.0167 | 0.0166 | 0.0166 | ||||
Iteration | 7 | 8 | 9 | 10 | 11 | 12 | ||||
f | 0.0166 | 0.0166 | 0.0166 | 0.0166 | 0.0166 | 0.0166 | ||||
Iteration | 13 | 14 | 15 | 16 | 17 | 18 | ||||
f | 0.0166 | 0.0166 | 0.0166 | 0.0166 | 0.0166 | 0.0166 | ||||
Fanning friction factor | 0.0042 | |||||||||
Two phase friction factor | ||||||||||
ft | 0.006 | |||||||||
DP due to friction loss | 3.77 | psi | ||||||||
Total pressure drop | 56.62 | psi | ||||||||
Correction factor due to acceleration | ||||||||||
Ek | 0.011 | |||||||||
Total pressure drop | 57.23 | psi |
,
Beggs and Brill method The Beggs and Brill method works for horizontal or vertical flow and everything in between. It also takes into account the different horizontal flow regimes. This method uses the general mechanical energy balance and the average in-situ density to calculate the pressure gradient. The following parameters are used in the calculations.
gD u
N mFR 2
= (2-38)
m
l l u
u =λ
(2-39, 40) 302.01 316 lL λ=
4684.2 2 0009252.
−= lL λ (2-41, 42) 4516.13 10.
−= lL λ 738.6
4 5. −= lL λ
Determining flow regimes Segregated if λl < .01 and NFR < L1 or λl >= .01 and NFR < L2 Transition if λl >= .01 and L2 < NFR <= L3 Intermittent if .01 <= λl <.4 and L3 < NFR <= L1 or λl >= .4 and L3 < NFR <= L4 Distributed if λl < .4 and NFR >= L1 or λl >= .4 and NFR > L4 For segregated, intermittent and distributed flow regimes use the following:
ψ0ll yy = c FR
b l
l N a
y λ
=0 (2-43, 44)
with the constraint of that yl0 >= λl.
( ) ( )[ ]θθψ 8.1sin333.8.1sin1 3−+= C ( ) ( )gFRfvlell NNdC λλ ln1 −= (2-45,46)
Where a, b, c, d, e, f and g depend on flow regimes and are given in the following table
For transition flow, the liquid holdup is calculated using both the segregated & intermittent equations and interpolating using the following: ( ) ( )ntIntermitteBySegregatedAyy lll += (2-47)
23
3
LL NL
A FR −
− = AB −= 1 (2-48,49)
ggll yy ρρρ += _
144 sin
_ θρ
cPE g g
dl dp
=⎟ ⎠ ⎞
⎜ ⎝ ⎛ (2-50,51)
The frictional pressure gradient is calculated using:
Dg uf
dl dp
c
mmtp
F
22 ρ =⎟
⎠ ⎞
⎜ ⎝ ⎛ (2-52)
ggllm λρλρρ += n
tp ntp f f
ff = (2-53,54)
The no slip friction factor fn is based on smooth pipe (ε/D =0) and the Reynolds number,
m
mm m
Du N
μ ρ 1488
Re = where ggllm λμλμμ += (2-55,56)
ftp the two phase friction factor is (2-57) Sntp eff = where
[ ] [ ]( )42 )ln(01853.0)ln(8725.0)ln(182.30523.0 )ln(
xxx x
S +−+−
= (2-58)
and 2
l
l
y x
λ = (2-59)
Since S is unbounded in the interval 1 < x < 1.2, for this interval )2.12.2ln( −= xS (2-60)
Using Beggs & Brill qo = 2000 bpd qg = 1 mmcfpd Temp = 175
oF μo = 2 cp μg = .0131 Pipe = 2.5” ρo = 49.9 lb/ft
3 ρg = 2.6 lb/ft 3 Pressure = 800 psi
First find the flow regime, calculate NFR, λl, L1, L2, L3, and L4. NFR = 18.4, λl = .35, L1=230, L2=.0124, L3= .456, L4= 590. So .01 < λl < .4 and L3 < NFR < L1 so flow is intermittent. Using the table to get a, b and c:
454.0 6.29 35.*845.
0173.0
5351.0
0 === c FR
b l
l N a
y λ
Find C and ψ, d, e, f and g from table:
( ) ( ) ( ) ( ) 0351.06.29*28.10*35.*96.2ln35.1ln1 0978.04473.0305.0 =−=−= −gFRfvlell NNdC λλ
[ ] [ ] 01.1)8.1(sin333.)8.1sin(0351.1)8.1(sin333.)8.1sin(1 33 =−+=−+= θθθθψ C
Find yl 459.01.1*454.0 === ψll yy
The in-situ average density is 3
_ /29.246.2*)459.1(9.49*459. ftlbyy ggll =−+=+= ρρρ
Potential gradient is
ftpsi g g
dl dp
cPE
/169. 144
1*29.24 144 sin
_
===⎟ ⎠ ⎞
⎜ ⎝ ⎛ θρ
For friction gradient First find the mixture density and viscosity 3/1.1965.*6.235.*9.49 ftlbggllm =+=+= λρλρρ cpggllm 709.65.*0131.35.*2 =+=+= λμλμμ
The Reynolds Number 109184
709. 1488*203.*39.13*1.191488
Re === m
mm m
Du N
μ ρ
From Moody plot fn is .0045, solve for S 66.1
459. 35.
2 === l
l
y x
λ
[ ] [ ]( )42 )ln(01853.0)ln(8725.0)ln(182.30523.0 )ln(
xxx x
S +−+−
=
[ ] [ ]( ) 379.)66.1ln(01853.0)66.1ln(8725.0)66.1ln(182.30523.0 )66.1ln(
42 =+−+− =S
Solve for ftp 0066.0045. 379. === eeff Sntp Find the friction gradient
ftpsiftlb Dg uf
dl dp
c
mmtp
F
/032./62.4 203.*17.32
94.10*1.19*0066.*22 3 22
====⎟ ⎠ ⎞
⎜ ⎝ ⎛ ρ
1)Using the Beggs and Brill method find the length of pipe between the points at 1000psi and 500 psi with the following data. Both vertical and horizontal cases. d = 1.995” γg = .65 oil 22
o API qo = 400 stb/day qw = 600 bpd μg = .013 cp σo = 30 dynes/cm σw = 70 dynes/cm GLR = 500 scf/stb @ average conditions βο = 1.063 Rs = 92 scf/stb μo = 17 cp μw = .63 z = .91
Pipe Fittings in Horizontal flow To find the pressure drop through pipe fitting such as elbows, tees and valves an equivalent length is add to the flow line. This will account for the additional turbulence and secondary flows which cause the additional pressure drop. These equivalent lengths have been determined experimentally for the most of the fittings. These are found in the following tables. They are given in pipe diameters, which are in feet. So to find the equivalent length for a 45o elbow in 2 inch pipe, find the equivalent length for the elbow in the table, 16, and multiply it by .166 feet, which gives 2.66 feet. This is added to the length of the flow line, the pressure drop for the system is then calculated using one of the methods for horizontal flow.
,
Beggs and Brill method The Beggs and Brill method works for horizontal or vertical flow and everything in between. It also takes into account the different horizontal flow regimes. This method uses the general mechanical energy balance and the average in-situ density to calculate the pressure gradient. The following parameters are used in the calculations.
gD u
N mFR 2
= (2-38)
m
l l u
u =λ
(2-39, 40) 302.01 316 lL λ=
4684.2 2 0009252.
−= lL λ (2-41, 42) 4516.13 10.
−= lL λ 738.6
4 5. −= lL λ
Determining flow regimes Segregated if λl < .01 and NFR < L1 or λl >= .01 and NFR < L2 Transition if λl >= .01 and L2 < NFR <= L3 Intermittent if .01 <= λl <.4 and L3 < NFR <= L1 or λl >= .4 and L3 < NFR <= L4 Distributed if λl < .4 and NFR >= L1 or λl >= .4 and NFR > L4 For segregated, intermittent and distributed flow regimes use the following:
ψ0ll yy = c FR
b l
l N a
y λ
=0 (2-43, 44)
with the constraint of that yl0 >= λl.
( ) ( )[ ]θθψ 8.1sin333.8.1sin1 3−+= C ( ) ( )gFRfvlell NNdC λλ ln1 −= (2-45,46)
Where a, b, c, d, e, f and g depend on flow regimes and are given in the following table
For transition flow, the liquid holdup is calculated using both the segregated & intermittent equations and interpolating using the following: ( ) ( )ntIntermitteBySegregatedAyy lll += (2-47)
23
3
LL NL
A FR −
− = AB −= 1 (2-48,49)
ggll yy ρρρ += _
144 sin
_ θρ
cPE g g
dl dp
=⎟ ⎠ ⎞
⎜ ⎝ ⎛ (2-50,51)
The frictional pressure gradient is calculated using:
Dg uf
dl dp
c
mmtp
F
22 ρ =⎟
⎠ ⎞
⎜ ⎝ ⎛ (2-52)
ggllm λρλρρ += n
tp ntp f f
ff = (2-53,54)
The no slip friction factor fn is based on smooth pipe (ε/D =0) and the Reynolds number,
m
mm m
Du N
μ ρ 1488
Re = where ggllm λμλμμ += (2-55,56)
ftp the two phase friction factor is (2-57) Sntp eff = where
[ ] [ ]( )42 )ln(01853.0)ln(8725.0)ln(182.30523.0 )ln(
xxx x
S +−+−
= (2-58)
and 2
l
l
y x
λ = (2-59)
Since S is unbounded in the interval 1 < x < 1.2, for this interval )2.12.2ln( −= xS (2-60)
Using Beggs & Brill qo = 2000 bpd qg = 1 mmcfpd Temp = 175
oF μo = 2 cp μg = .0131 Pipe = 2.5” ρo = 49.9 lb/ft
3 ρg = 2.6 lb/ft 3 Pressure = 800 psi
First find the flow regime, calculate NFR, λl, L1, L2, L3, and L4. NFR = 18.4, λl = .35, L1=230, L2=.0124, L3= .456, L4= 590. So .01 < λl < .4 and L3 < NFR < L1 so flow is intermittent. Using the table to get a, b and c:
454.0 6.29 35.*845.
0173.0
5351.0
0 === c FR
b l
l N a
y λ
Find C and ψ, d, e, f and g from table:
( ) ( ) ( ) ( ) 0351.06.29*28.10*35.*96.2ln35.1ln1 0978.04473.0305.0 =−=−= −gFRfvlell NNdC λλ
[ ] [ ] 01.1)8.1(sin333.)8.1sin(0351.1)8.1(sin333.)8.1sin(1 33 =−+=−+= θθθθψ C
Find yl 459.01.1*454.0 === ψll yy
The in-situ average density is 3
_ /29.246.2*)459.1(9.49*459. ftlbyy ggll =−+=+= ρρρ
Potential gradient is
ftpsi g g
dl dp
cPE
/169. 144
1*29.24 144 sin
_
===⎟ ⎠ ⎞
⎜ ⎝ ⎛ θρ
For friction gradient First find the mixture density and viscosity 3/1.1965.*6.235.*9.49 ftlbggllm =+=+= λρλρρ cpggllm 709.65.*0131.35.*2 =+=+= λμλμμ
The Reynolds Number 109184
709. 1488*203.*39.13*1.191488
Re === m
mm m
Du N
μ ρ
From Moody plot fn is .0045, solve for S 66.1
459. 35.
2 === l
l
y x
λ
[ ] [ ]( )42 )ln(01853.0)ln(8725.0)ln(182.30523.0 )ln(
xxx x
S +−+−
=
[ ] [ ]( ) 379.)66.1ln(01853.0)66.1ln(8725.0)66.1ln(182.30523.0 )66.1ln(
42 =+−+− =S
Solve for ftp 0066.0045. 379. === eeff Sntp Find the friction gradient
ftpsiftlb Dg uf
dl dp
c
mmtp
F
/032./62.4 203.*17.32
94.10*1.19*0066.*22 3 22
====⎟ ⎠ ⎞
⎜ ⎝ ⎛ ρ
1)Using the Beggs and Brill method find the length of pipe between the points at 1000psi and 500 psi with the following data. Both vertical and horizontal cases. d = 1.995” γg = .65 oil 22
o API qo = 400 stb/day qw = 600 bpd μg = .013 cp σo = 30 dynes/cm σw = 70 dynes/cm GLR = 500 scf/stb @ average conditions βο = 1.063 Rs = 92 scf/stb μo = 17 cp μw = .63 z = .91
Pipe Fittings in Horizontal flow To find the pressure drop through pipe fitting such as elbows, tees and valves an equivalent length is add to the flow line. This will account for the additional turbulence and secondary flows which cause the additional pressure drop. These equivalent lengths have been determined experimentally for the most of the fittings. These are found in the following tables. They are given in pipe diameters, which are in feet. So to find the equivalent length for a 45o elbow in 2 inch pipe, find the equivalent length for the elbow in the table, 16, and multiply it by .166 feet, which gives 2.66 feet. This is added to the length of the flow line, the pressure drop for the system is then calculated using one of the methods for horizontal flow.